Hotel towel is good? From the production process full analysis let you know!
Hotel towel is good? From the production process full analysis let you know!
One: Raw material preparation
Yarn selection
Combed cotton yarn: 21 pieces /2 strands
: Long wool combed yarn is used to ensure the softness and water absorption of the towel
: Yarn is specially treated to reduce hairiness and improve durability
Fiber length: ≥31mm
: Choose extra long fiber cotton to improve the strength and softness of the towel
: High fiber uniformity, reduce pilling phenomenon
Yarn strength: ≥20cN/tex
: High strength yarn to ensure the service life of towels
: Excellent washable performance, durable
preconditioning
Slitting: Removing impurities
: Use advanced cleaning equipment to remove more than 99% of impurities
: Ensure yarn purity and improve finished product quality
Carding: Fibers parallel
: Precision carding process, so that the fiber line up
: Improve the towel's fluffiness and water absorption
Strip: Mix evenly
: Multiple parallel processes to ensure yarn uniformity
: Ensure that the surface of the towel is smooth and the feel is consistent
Two: weaving process
Loom setting
32 needle high speed loom
: Imported high speed loom is used to ensure the weaving accuracy
: Can weave 200-250 revolutions per minute, high efficiency
Speed: 200-250rpm
: Precise control of speed to ensure weaving quality
: Achieve high density weaving, improve towel quality
Width: 70-80 inches
: Suitable for various specifications
: Meet the requirements of different hotels
Weaving parameter
Hair height: 4-5mm
: Scientific design of hair height, balance water absorption and durability
: Make sure the towel is soft and comfortable and absorbs water quickly
Warp and weft density: ≥450g/m²
: High density weaving, enhance the thick feeling of towels
: Ensure good water absorption and durability
Gram weight: 600-700gsm
: Precise control of gram weight to ensure stable quality
: Meet the needs of high-end hotels
Three: after finishing process
Bleaching treatment
Hydrogen peroxide bleaching
: Environmentally friendly bleach, safe and harmless
: Ensure uniform whiteness and pure color of towels
Temperature: 95-100℃
: Precise temperature control to ensure bleaching effect
: Ensure that the fibers are not damaged
Time: 60-90 minutes
: Scientifically set the time to achieve the best bleaching effect
: Ensure the whiteness and purity of the towel
Dyeing process
: Reactive dye dyeing
: Using environmentally friendly reactive dyes, high color fastness
: Make sure the color is bright and not easy to fade
Temperature: 60-80℃
: Precise control of dyeing temperature
: Ensure uniform dyeing and full color
Time: 30-45 minutes
: Set dyeing time scientifically
: Ensure full penetration of dye, color fastness up to standard
Soft treatment
Silicone softener
: Use high-grade softener, safety and environmental protection
: Make sure the towel is soft, comfortable and skin-friendly
Temperature: 40-50℃
: Suitable temperature treatment to protect the fiber and ensure lasting soft effect
Time: 20-30 minutes
: Scientific setting of treatment time to ensure full penetration of softener, the effect is remarkable
Four: Quality control
Physical index
Water absorption: submerged time ≤3 seconds
: Fast water absorption, comfortable to use
: Ensure a good user experience
Strength: Breaking strength ≥400N
: High strength guarantees service life
: washable and wear-resistant, durable
Color fastness: washing resistance ≥4
: High color fastness guarantees not fading
: Ensure long-term use of color as new
Chemical index
pH value: 5.5-7.0
: Close to human skin pH value
: Safe to use and does not irritate the skin
Formaldehyde content: ≤20mg/kg
: Far below the national standard to ensure safe use
Decomposable aromatic amine: not detected
: Strict testing, safe and reliable, in line with environmental requirements
Five: packaging and storage
Packing requirement
Individual packaging
: Each towel is packaged independently, hygienic and safe, to prevent pollution during transportation
Moisture-proof treatment
: Use moisture-proof packing materials to ensure that towels are dry and clean
Clearly marked
: Clearly label product information for easy identification and management
Storage condition
Temperature: 10-30℃
: Suitable temperature storage, fiber protection, ensure stable towel quality
Humidity: ≤65%
: Control the humidity, prevent mildew, ensure that the towel is dry and clean, and keep away from light
: Protect against ultraviolet radiation and ensure lasting bright color
